Intelligent and Integrated Pipe Processing Solutions

Total Process Automation Program

The whole-process automated production solution realizes automatic control of the whole process from pipe input to final product output through intelligent equipment connection and scheduling system. It covers the key processes from cutting, beveling, grinding to welding and flaw detection, realizing fully automatic and unmanned production in the whole process.

Pipe Cutting + Bending Solution

Combines pipe cutting and pipe bending to provide an integrated production process. Through the automated pipe cutting system, the pipe is accurately cut to the required length and then entered into the automatic pipe bending machine for precision bending.

Fully automated tube cutting + tube end forming + chamfering

An automated process that integrates tube cutting, tube end forming and chamfering. After cutting the pipe, the automated equipment molds and chamfers the pipe ports for subsequent welding or joining. The fully automated operation reduces the error of manual operation and improves processing accuracy and productivity.

Fully automatic tube flaring + bending

The combination of two processes, automatic flaring and tube bending, realizes the multifunctional processing of tubes. Tubes are first automatically expanded by the flaring machine, and then bent by the bending machine.

Tube end forming + roll rounding program

Combining tube end forming with roll rounding processing is suitable for tubes that require complex ports or curves. Pipe end forming conforms the pipe end to the connection requirements, while roll rounding gives the pipe higher curvature and smoothness. The combination of the two allows for a better fit of the pipe during industrial assembly, avoiding assembly difficulties due to size mismatches or curve problems.

Chamfering + Deburring + Robot Palletizing Solution

Integrated chamfering, deburring and robot palletizing functions for the subsequent processing of tubes. Tubes are often burred after processing, affecting quality and assembly. An automatic chamfering and deburring system removes excess burrs without damaging the surface of the tube. The robot automatically palletizes and stacks the finished tubes, placing them neatly for subsequent handling or packaging.

Intelligent loading and unloading + sorting

Based on AI technology and robot automation intelligent loading and unloading and sorting system, it can automatically complete loading and unloading and sorting operations according to the specifications, types and production sequences of pipes.

Automated Welding

Intelligent welding equipment is connected to automatically adjust welding current, speed, angle and other parameters to ensure the strength and quality of welded joints.

Automated assembly and grouping

Highly integrated robotic arms and automation tools realize rapid assembly of pipes and other components. The system can automatically select the appropriate components according to the production requirements and perform precise grouping and assembly operations, reducing manual intervention and operational errors.

Intelligent Quality Inspection and Marking System

The Intelligent Quality Inspection and Marking System utilizes visual recognition, sensor technology, and AI algorithms to perform a comprehensive inspection of the pipe. The system is able to monitor the dimensions, surface quality, and structural integrity of the pipe in real time, automatically identifying any defects and generating a detailed inspection report. Pipes are also automatically marked with a quality-qualified logo or QR code for easy traceability and documentation, ensuring product traceability and quality stability.